Boiler Lifecycle Services
Tubes leak, refractory spalls, burners fall out of tune — usually mid-shift. We cover the full maintenance lifecycle: 24×7 breakdown repair, scheduled preventive maintenance, annual shutdowns and overhauls, AMCs, and recommissioning after an outage — on any make of boiler, with IBR-compliant documentation throughout.
Services in this division
Boiler Maintenance
Scheduled servicing that catches problems before they're breakdowns.
Boiler Repair
24×7 breakdown response — diagnose, repair, document.
Boiler AMC
One contract, fixed price, maintenance planned instead of reactive.
Shutdown Maintenance
Annual turnaround, executed to a fixed schedule.
Boiler Overhaul
Full strip-down, de-scale, and licence renewal handled together.
Boiler Recommissioning
Bringing a boiler back online after an outage, a relocation, or idle time.
Scope of work
Maintenance & repair
- Scheduled preventive maintenance and servicing
- 24×7 emergency breakdown attendance and tube-leak repair
- Pressure part renewal (water wall, superheater, economiser, headers)
Shutdowns & contracts
- Annual shutdown, overhaul and licence-renewal support
- Annual Maintenance Contracts (AMC) — boiler and boiler-house
- Post-outage recommissioning and performance trial
Equipment we work on
Type | Makes | Capacity range |
|---|---|---|
| Water tube boiler | all makes | 1–150 TPH |
| Fire tube / smoke tube boiler | all makes | 500 kg/hr – 15 TPH |
| AFBC / CFBC boiler | all makes | 5–120 TPH |
| Package boiler | all makes | 1–25 TPH |
How we execute
Survey
Site engineer inspects the asset, records nameplate data, failure history and access constraints.
Method statement
Written scope, standards referenced, manpower and duration, submitted for your sign-off before mobilisation.
Mobilisation
Crew, tooling and consumables dispatched from the nearest regional office.
Execution
Work carried out to the method statement, with NDT and hold-point inspection where the scope requires it.
Handover
Asset returned to service with a documentation package — inspection records, test certificates and IBR forms where applicable.
Documentation you receive
- Site inspection report with photographs
- Welder qualification records for repair work
- Material test certificates for replaced parts
- Hydrostatic test certificate (shutdown/overhaul scope)
- IBR forms / repair intimation, where applicable
Typical turnaround
| Single tube leak repair | 4–12 hrs |
| Multi-tube water wall replacement | 1–3 days |
| Annual overhaul, boiler <20 TPH | 3–5 days |
| Annual overhaul, boiler 20–100 TPH | 6–12 days |
Frequently asked
Our breakdown desk dispatches within the hour. On-site arrival is typically within 24 hours across our core coverage cities; closer sites are faster.
Yes. We work on all makes — the repair method follows the pressure part standard and IBR requirements, not the OEM nameplate.
4–6 weeks before your planned shutdown window, so the method statement, spares and crew are confirmed before the shutdown starts.
An AMC bundles scheduled preventive maintenance, priority breakdown response and a fixed annual overhaul into one contract with a set price.
Both — O&M manpower, including IBR-certified boiler attendants, can be deployed on a standing or contract basis, separate from maintenance work itself.
Need this scoped for your shutdown?
Request a site survey, or call the breakdown desk if it’s active.