BOP & Utility Systems
A boiler is only as reliable as the balance-of-plant around it — feedwater, fuel handling, draft and the piping that ties it together. We engineer, supply, erect and maintain the BOP and utility systems that support boiler and plant operation, from a single deaerator to a full fuel handling system.
Services in this division
Industrial Piping
Steam, condensate, fuel and utility piping — fabricated, erected, tested.
Steam & Condensate Systems
The distribution network that gets steam where it's needed and gets condensate back.
Feedwater Systems
Deaerators, tanks, pumps and dosing — the water the boiler actually runs on.
Fuel Handling
Storage, feed and conveying systems sized to your fuel and firing rate.
Ash Handling
Bottom ash and fly ash systems that keep pace with the firing rate.
Ducting
Air and flue-gas ducting engineered as part of the draft system.
Chimneys
Stack fabrication, erection and repair, sized to statutory height requirements.
Boiler Auxiliaries
Fans, pumps and heat-recovery equipment, installed and maintained.
Water Treatment
DM plant, softener and RO systems that feed the boiler clean.
Scope of work
Piping & feedwater
- Industrial piping — steam, condensate, feedwater, utility
- Deaerator and feedwater pump systems
- Water treatment plant (DM/softener/RO) tie-ins
Fuel, ash & draft
- Fuel and ash handling systems
- ID/FD/SA fans, ducting and dampers
- Chimney / stack fabrication and erection
Equipment we work on
Type | Makes | Capacity range |
|---|---|---|
| Deaerator | all makes | any |
| Feedwater pump | all makes | any |
| Fuel / ash handling system | all makes | any |
| Chimney / stack | all makes | up to 80 m |
How we execute
Survey
Site engineer inspects the asset, records nameplate data, failure history and access constraints.
Method statement
Written scope, standards referenced, manpower and duration, submitted for your sign-off before mobilisation.
Mobilisation
Crew, tooling and consumables dispatched from the nearest regional office.
Execution
Work carried out to the method statement, with NDT and hold-point inspection where the scope requires it.
Handover
Asset returned to service with a documentation package — inspection records, test certificates and IBR forms where applicable.
Documentation you receive
- Piping isometrics and hydro-test certificates
- Equipment erection QA/QC records
- Material test certificates
- Commissioning report
Typical turnaround
| Deaerator installation | 1–2 weeks |
| Piping package (moderate scope) | 2–4 weeks |
| Fuel handling system | 4–10 weeks |
| Chimney erection | 2–6 weeks depending on height |
Frequently asked
Either — BOP scope is modular. A single deaerator replacement or piping package is as standalone a job as a full fuel handling system build.
A poorly performing deaerator lets dissolved oxygen into the feedwater, which drives pitting corrosion in the boiler pressure parts.
We fabricate and erect the equipment; civil foundation work is coordinated with your civil contractor or ours, depending on how the project is structured.
Both — pollution control board norms set minimum stack height based on fuel and capacity, and dispersion modelling can push it higher.
Piping tie-ins, tank work and standalone fuel handling upgrades often can be phased around the boiler's schedule; anything tying into feedwater or steam lines needs an outage.
Need this scoped for your shutdown?
Request a site survey, or call the breakdown desk if it’s active.